Hirano Simplex II
Without Heat Recovery System, SIMPLEX Tenter has proven by customers
with at least 30% of savings in Energy cost, also increased 40% of
production capacity. TUNG YANG welcomes all of you to come and
explore the one and only SIMPLEX Tenter from Hirano, Japan.
Features:
l Capacity of Drying or Setting 30-50% up
l Saving Energy 25% - 35% down
l Most compact in the World
l Epoch-making telescopic nozzle
l Minimum distance between fabrics and nozzle
l Unique floating system
l Hot air nozzles extractable for easy maintenance
l Heat source choices are high pressurized steam, LNG or LPG, and Thermo Oil
l Market successfully over 25 years
Easy Maintainance
It is no longer necessary to enter the machine for maintenance. Both
sides of the machine are designed as big doors, and with these doors
open the rail chains, width-regulating device, hot air nozzles and
heat source are all readily accessible from outside.
Most compact in the World
Epoch-making telescopic nozzle
Adopted is an epoch-making telescopic nozzle which allows full,
wasteless utilization of the hot air jet out of the floating nozzle
to the width of process. It’s possible that is extended (or
shortened) entire width of nozzle automatically according to the
change of fabrics width.
Sizable increase of machine capacity through minimum setting of the
distance between fabrics and nozzle.
Adoption of the telescopic nozzle has enabled approaching the
fabrics and nozzle distance to a minimum of 25mm. Hence remarkably
improved is the total heat transfer coefficient for the same air
velocity and air volume, which means a sizable increase of the
drying and setting capacity.
Unique floating system
Returning air is regulated by the clearances between the individual
trapezoid nozzles after jet air to the fabrics from trapezoid
nozzles. The fabric is floated by the pressure of this regulated
return air flow.
Machine Data
|
ROLL WIDTH (A) |
2000 |
2200 |
2300 |
2400 |
2500 |
2600 |
2700 |
|
TENTER WIDTH (B) |
800 - 1800 |
900 - 2000 |
900 - 2100 |
900 - 2200 |
900 - 2300 |
900 - 2400 |
1000- 2500 |
|
CHAMBER WIDTH (C) |
3300 |
3500 |
3600 |
3700 |
3800 |
3900 |
4000 |
|
SECTION |
3 |
4 |
5 |
6 |
7 |
8 |
|
CHAMBER LENGTH(L) |
9960 |
12960 |
15960 |
18960 |
21960 |
24960 |
|
MACHINE LENGTH(TL) |
22050 |
25050 |
28050 |
31050 |
34050 |
37050 |
|
MACHINE LENGTH(T.L) |
24450 |
27450 |
30450 |
33450 |
36450 |
39450 |
Increase Production Percentage (Under same criteria of temperature
and machine length)
|
|
X Tenter |
SIMPLEX |
Difference |
Increase% |
|
Process Speed |
30M/MIN |
38 M/MIN |
8 M/MIN |
26.6% |
|
Process Time |
30 Sec |
24 Sec |
6 Sec |
26.6% |
Energy Saving Percentage (%) (Chamber length is 3M x 5, Temperature
at 180°C)
|
|
|
X Tenter |
SIMPLEX |
Save % |
|
Start-up |
Gas Consumption |
20M³/Hr |
13M³/Hr |
35% |
|
Heat Consumption |
576,000 Kcal/Hr |
376,000 Kcal/Hr |
||
|
Normal Operation |
Gas Consumption |
12M³/Hr |
9M³/Hr |
25% |
|
Heat Consumption |
348,000 Kcal/Hr |
260,000 Kcal/Hr |
Standard electric equipment
|
PARTS |
MAKERS |
COUNTRY OF ORIGIN |
|
A. TOUCH SCREEN PANEL |
FUJI |
JAPAN |
|
B. PLC CENTRAL CONTROL |
MITSUBISHI |
JAPAN |
|
C. INVERTERS |
FUJI |
JAPAN |
|
D. AC MOTORS |
TECO |
TAIWAN |
|
E. THERMO CONTROLLER |
YAMATAKE |
JAPAN |
|
F. RELAY AND BREAKERS |
FUJI |
JAPAN |